Even after you have considered a supplier and approved their procedures for controlling hazards, you need to verify that the control is working. There are several ways to verify and ensure that the supplier is controlling a hazard, including visiting the supplier facility to review the food safety practices of the organization. You may require the supplier to sample and test their product to show the hazard is under control, or you may conduct testing at your processing facility. Records such as the supplier’s food safety plan can be reviewed.
In the aflatoxin example the supplier is responsible for testing raw peanuts for aflatoxin and producing a certificate of analysis.
Here’s how you would document that you verified the supplier is controlling for the hazard of aflatoxin.
SUPPLY-CHAIN CONTROL | |||||||
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Ingredient | Approved Supplier | Critical Limit* | Verification Activity | Records | |||
What | How | How often | Who | ||||
Incoming shelled raw peanuts | USA Peanuts, Nutville, USA | <15 ppb average; no individual reading >25ppm | Aflatoxin level | Laboratory testing – Certificate of Analysis from supplier; no visible mold | Each lot of received raw peanuts | Testing lab technician Receiving operator | Certificate of Analysis and incoming goods log |
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Here’s how you would document that you verified the supplier is controlling for the hazard of foreign material.
SUPPLY-CHAIN CONTROLS | |||||||
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Ingredient | Approved Supplier | Critical Limit* | Verification Activity | Records | |||
What | How | How often | Who | ||||
Incoming shelled raw peanuts | USA Peanuts, Nutville, USA | No foreign material between 7 mm and 25 mm in size | Foreign material | Audit of supplier’s practices; supplier’s records; Certificate of Analysis | Audit visit every year; Certificate of Analysis for each received lot of peanuts | Company auditor Receiving operator | Certificate of Analysis and incoming goods log; audit records |
Remember if the receiving company has their own process to remove foreign material from incoming raw peanuts, then that is a process control, not a supplier control.